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Jewelry Saw Blades:

The Ultimate Guide for Precision Cutting in 2024

When it comes to jewelry making, particularly in silversmithing, goldsmithing, and metalsmithing, selecting the right saw blades is crucial for achieving precision and efficiency in your work.

Here’s a detailed overview of the best saw blades to use, when to use them, and how to use them effectively.

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Types of Jewelry Saw Blades

 Sizes and Grades
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Jewelry saw blades come in various sizes and grades, which are determined by the number of teeth per centimeter.

The general rule is that you should have at least two teeth of the blade in contact with the material you are cutting.

Here are some common blade sizes and their recommended uses:

Coarse Blades (4 to 2/0):

Best for cutting thicker metals or straight cuts.

For example, a 2/0 blade is suitable for cutting silver.

Medium Blades (1/0 to 3/0):

These are versatile and can handle a range of materials, ideal for general use.

Fine Blades (4/0 to 8/0):

Suitable for delicate work, such as cutting intricate shapes or thin metals.

A 4/0 blade is often recommended for fine detail work.

Understanding what size jeweller's saw blade to use

Two teeth of  the blade

The grade of a saw blade is determined by the amount of teeth it has per cm. That means, a blade with more teeth will be finer as they have to be smaller to fit into the space along the shaft and vice versa.

So what are the best jewellers saw blades for your project?

Fine blades are better suited to thinner metal, and coarser ones are recommended for thicker metal as you can see from the chart below.

As a general rule, you are aiming to encompass two teeth of the blade within the thickness of your metal.

Jeweller's saw blades sizing chart

Wondering what size jeweller's saw blade to use?

We’ve made it easy to match your tools to your metal with our jeweller’s saw blades sizing chart – breaking each grade down into detailed specifications.

Saw Blade Grade Blade Thickness (mm) Blade Width (mm) Blade Length (mm) Teeth per cm Corresponding Drill Size (mm) Suitable Metal Gauge (mm) Best For Cutting Speed
Grade 4 (Coarse) 0.38 0.8 130 15 0.8 1.0 – 1.3 Thick metals, straight cuts Fast
Grade 3 0.36 0.74 130 16 0.8 0.9 – 1.2 Thick to medium metals Fast
Grade 2 0.34 0.71 130 17.5 0.7 0.9 – 1.1 Medium metals Moderate
Grade 1 0.3 0.63 130 19 0.7 0.8 – 1.0 Medium metals Moderate
Grade 0 (1/0) 0.28 0.58 130 20 0.6 0.6 – 0.95 Medium to thin metals Moderate
Grade 2/0 0.26 0.52 130 22 0.55 0.6 – 0.8 Silver Moderate to Slow
Grade 3/0 0.24 0.48 130 23.5 0.5 0.6 – 0.7 Gold, Platinum Slow
Grade 4/0 0.22 0.44 130 26.5 0.5 0.5 – 0.6 Fine detail work Very Slow
Grade 5/0 0.2 0.4 130 28 0.4 0.4 – 0.55 Very fine detail work Very Slow
Grade 6/0 0.18 0.35 130 32 0.4 0.35 – 0.5 Extremely fine detail work Extremely Slow
Grade 8/0 (Finest) 0.17 0.3 130 30 0.3 Up to 0.4 Extremely fine detail work Extremely Slow

Saw blades are graded from 4 (coarsest) to 8/0 (finest) – this gives you 11 different sizes to choose from, which might seem a little daunting at first.

However, you can purchase mixed selection packs which is a good place to start, as they contain numerous jeweller’s saw blade sizes that you can use for various projects.

Or alternatively, choosing a saw blade that is somewhere in the middle, such as a Grade 2/0 or Grade 0 (1/0), will stand you in good stead.

Most are sold in bundles of 12 which initially seems a lot, but most beginners get through a lot when learning to saw so it’s best to stock up.

Recommended Blade Sizes for Specific Metals

Ddreamer Jewelry Jewelry Saw Blades The Ultimate Guide for Precision Cutting Macro shot of a Jewelers saw and blades on a jewelers bench with a clampJewelry Saw Blades: The Ultimate Guide for Precision Cutting [2024]Ddreamer Jewelryjewelry saw bladesJewelry Saw Blades: The Ultimate Guide for Precision Cutting [2024]
Gold

Use a 3/0 blade.

Silver

Opt for a 2/0 blade.

Platinum

A 3/0 blade is recommended for the best results.

Copper

Use a 2/0 or 1/0 blade, depending on the thickness of the copper sheet.

Brass

Opt for a 1/0 or 0 blade, as brass is generally harder than copper.

When working with copper and brass, keep in mind that these metals can be slightly more abrasive than precious metals like gold and silver. It’s a good idea to have extra blades on hand, as they may wear out more quickly when cutting these materials.

When to Use Specific Blades

Choosing the right blade

Choosing the right blade for your jewelry project is crucial for achieving the best results.

Here’s a more detailed guide on when to use specific blades:

Thicker Metals

(Coarse Blades: 4 to 2/0)

  • Use coarser blades for cutting through thicker metal sheets or wire.
  • These blades are ideal for straight cuts or when you need to remove a large amount of material quickly.
  • Example: Use a grade 2 blade for cutting 18-gauge (1mm) sheet metal.
Medium Thickness
Metals

(Medium Blades: 1/0 to 3/0)

  • These versatile blades are suitable for general-purpose cutting in most jewelry-making tasks.
  • They work well for cutting curves and moderately intricate shapes.
  • Example: Use a 2/0 blade for cutting 20-gauge (0.8mm) silver sheet.
Thin Metals and Intricate Designs

(Fine Blades: 4/0 to 8/0)

  • Fine blades are essential for detailed work, such as cutting filigree patterns or very thin metal sheets.
  • They allow for tight curves and precise shapes without distorting the metal.
  • Example: Use a 6/0 blade for cutting delicate patterns in 24-gauge (0.5mm) gold sheet.
Internal Cuts
  • For cutting shapes within a piece (like a hollow center in a pendant), start with a pre-drilled hole.
  • Choose a blade size based on the intricacy of the internal design and the thickness of the metal.
  • Example: Use a 4/0 blade for cutting an intricate internal design in 22-gauge (0.6mm) copper sheet.
Mixed Metal Projects
  • When working with multiple metals in one project, choose a blade size that suits the thickest metal you’ll be cutting.
  • Keep in mind that harder metals like brass may require a slightly coarser blade than you’d use for precious metals of the same thickness.
Adjusting for Material Hardness
  • Softer metals like pure gold or fine silver may allow for a finer blade than you’d typically use for that thickness.
  • Harder metals like platinum or some alloys may require a slightly coarser blade to prevent excessive wear and breakage.

Remember, these are guidelines. As you gain experience, you’ll develop a feel for which blades work best for your specific projects and working style.

Want to learn more about Jewelry and Jewelry Making?

Join us for a Jewelry Making Workshop!

Cutting Techniques

Be efficient and precise

Mastering proper cutting techniques is essential for efficient and precise jewelry making. Here’s an expanded guide on cutting techniques:

1. Proper Saw Frame Handling
  • Grip:
    Hold the saw frame with your dominant hand, gripping it firmly but not too tightly. Your index finger should rest along the top of the handle for better control.
  • Arm Position:
    Keep your elbow close to your body to maintain stability and control.
  • Saw Angle:
    Hold the saw at a 90-degree angle to the bench pin for most cuts. This ensures the blade cuts straight through the metal.
2. Blade Insertion and Tension
  • Direction:
    Insert the blade with the teeth pointing away from the handle. This allows the saw to cut on the downstroke.
  • Tension:
    Tighten the blade until it produces a high “Ting” note when plucked gently with your finger or fingernail. Proper tension prevents blade wandering and breakage.
3. Starting the Cut
  • Marking:
    Always mark your cutting line clearly on the metal before starting.
  • Initial Angle:
    Begin cutting at a slight angle (about 45 degrees) and with a backwards motion to allow the blade to bite into the metal a bit.
  • Transition:
    Once the cut is started, gradually bring the saw to a vertical position.
4. Cutting Motion
  • Stroke Length:
    Use long, smooth strokes that utilize the entire length of the blade. This distributes wear evenly and prolongs blade life.
  • Speed:
    Maintain a steady, moderate speed. Cutting too fast can lead to blade breakage, while cutting too slow can cause the blade to bind.
  • Pressure:
    Apply light, consistent downward pressure. Let the blade do the work – excessive forward force can lead to breakage or inaccurate cuts.
5. Turning Corners
  • Pivot Point:
    When approaching a corner, reduce your stroke length and use the blade as a pivot point.
  • Rotation:
    Slowly rotate the metal (Not the Saw!) around the blade while continuing to saw. This allows for smooth, curved cuts.
  • Sharp Corners:
    For very sharp corners, you will have to continue the cutting motion in place, as you rotate the metal slowly, allowing the  blade to cut a small “circle” for the blade to turn.
6. Lubricating the Blade
  • Beeswax Application:
    Regularly apply beeswax or BladeLube to the blade by running it through a block of wax.
  • Benefits:
    Lubrication reduces friction, prevents overheating, and extends blade life.
7. Dealing with Blade Binding
  • Recognition:
    If the blade starts to bind or feels stuck, stop sawing immediately. Do not tilt the saw to the sides or the saw will break.
  • Solution:
    Gently back the blade out of the cut it the same arm motion going backwards. Apply more lubricant and ensure you’re not applying too much pressure.
8. Safety Considerations
  • Eye Protection:
    Always wear safety goggles to protect your eyes from metal particles.
  • Lighting:
    Ensure your work area is well-lit to reduce eye strain and improve accuracy.
  • Dust Control:
    Use a mask or proper ventilation when working with metals that produce harmful dust.
9. Practice and Patience
  • Start Simple:
    Begin with straight cuts on scrap metal before progressing to curves and complex shapes.
  • Consistency:
    Regular practice will improve your control and efficiency.
  • Observe:
    Pay attention to the sound and feel of the saw as you cut. This will help you intuitively understand when you’re using the correct technique. Moreover, look from above when cutting and not from the sides, this will prevent going too from your drawn line work.

By mastering these techniques, you’ll be able to tackle increasingly complex jewelry designs with confidence and precision.

Remember, every jeweler develops their own style over time, so don’t be afraid to adapt these techniques to what works best for you.

Recommended Durable Saw Blades

1. Vallorbe Saw Blades

Vallorbe Glardon is a well-respected Swiss brand known for its high-quality saw blades.

Made from fine-grade steel, these blades are designed to be flexible and uniform, which helps prevent breakage. Their latest generation features advanced manufacturing techniques that enhance cutting accuracy and efficiency.

Vallorbe blades are particularly favored for their durability and are a go-to choice for many jewelers.

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2. Super Pike Saw Blades

Another Swiss brand, Super Pike blades are noted for their rounded back, which improves maneuverability and accuracy during cutting.

They undergo a heat treatment process that increases their durability and hardness, making them suitable for frequent use.

Additionally, a special coating reduces resistance, contributing to their longevity.

superpikeJewelry Saw Blades: The Ultimate Guide for Precision Cutting [2024]Ddreamer Jewelryjewelry saw bladesJewelry Saw Blades: The Ultimate Guide for Precision Cutting [2024]
3. Cooksongold Saw Blades

Cooksongold offers a range of saw blades that provide excellent value for money without sacrificing quality.

Manufactured in Germany from hardened and tempered steel, these blades are strong, sharp, and flexible.

They are available in bulk, making them a convenient option for jewelers who require frequent replacements.

Cooksongold bladesJewelry Saw Blades: The Ultimate Guide for Precision Cutting [2024]Ddreamer Jewelryjewelry saw bladesJewelry Saw Blades: The Ultimate Guide for Precision Cutting [2024]
4. Rio Grande Lazer Gold Blades

These blades are praised for their longevity and resistance to breakage.

They maintain sharpness over extended periods, making them ideal for jewelers who cut through tougher materials like bronze and stainless steel.

Users have reported that these blades outperform many other brands in terms of durability.

Rio Grande Laser Gold Blades 3Jewelry Saw Blades: The Ultimate Guide for Precision Cutting [2024]Ddreamer Jewelryjewelry saw bladesJewelry Saw Blades: The Ultimate Guide for Precision Cutting [2024]
5. Hercules Blades

Hercules blades are also recommended for their durability, particularly for cutting thicker metals.

While they may not be as widely recognized as Vallorbe or Super Pike, they are noted for their resilience in demanding applications.

Herkules saw bladesJewelry Saw Blades: The Ultimate Guide for Precision Cutting [2024]Ddreamer Jewelryjewelry saw bladesJewelry Saw Blades: The Ultimate Guide for Precision Cutting [2024]

Additional Questions Answered

How do I know if I'm using the right blade for the thickness of my metal?

What's the best way to maintain and store jewelry saw blades?

Are there specific blades for cutting different types of metals like silver or gold?

Yes, there are recommended blade sizes for different metals:

  • Gold: Use a 3/0 blade
  • Silver: Opt for a 2/0 blade
  • Platinum: A 3/0 blade is recommended

How do I prevent my jewelry saw blades from breaking easily?

What are the key features to look for in a durable jewelry saw blade?

How does the heat treatment process improve the durability of saw blades?

How to do your own heat treatment process on Jewelry Saw Blades?

Hello, I am Luis Faus; A Creative Art Director, Brand Developer, Visual Storyteller, Silversmith and CELTA-Certified. With over 19 years of experience crafting captivating visuals & elevating brand identities beyond their expectations. My passion for Art & Design extends beyond the digital realm, as I'm also a dedicated Silversmith and Bench Jeweler, bringing a unique blend of artistry and technical precision to every project.